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> Go Big or Go Home: Clay's 914-6, MS3Pro Wiring in Progress
Should I paint the flat fan shroud?
Paint or not
Paint it Red to match the car [ 15 ] ** [24.19%]
Paint it some other color. [ 3 ] ** [4.84%]
Leave it the current amber fiberglass color [ 44 ] ** [70.97%]
Total Votes: 62
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ClayPerrine
post Mar 27 2018, 07:04 PM
Post #101


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QUOTE(partsguy22 @ Mar 27 2018, 10:07 AM) *

(IMG:style_emoticons/default/biggrin.gif)
I am enabling Clays bad ideas in the form of making his parts for this bad idea

One hardened 4140 964 flywheel spacer ready



Aaron,
Now that you posted on 914world, you need to own a 914!

Why didn't you call and let me know it was ready?

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ClayPerrine
post Mar 27 2018, 07:05 PM
Post #102


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QUOTE(Luke M @ Mar 27 2018, 06:16 PM) *

(IMG:style_emoticons/default/popcorn[1].gif) ... Great now I need one of these too.. hurry up Clay give it a test.


Still have to make the pilot bearing spacer.

Once I get that, I can put together the clutch and then make the starter adapter.

Are you going to put a boxster trans in your 914????
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ConeDodger
post Mar 27 2018, 08:43 PM
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Apex killer!
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QUOTE(theleschyouknow @ Mar 18 2016, 02:13 PM) *

(IMG:style_emoticons/default/smilie_pokal.gif)
sweet glad you found one!
let me know if you ever need a hand I'm not much of a wrench but I can follow directions

(IMG:style_emoticons/default/beerchug.gif)
cjl


Great! Someone who can follow directions! Ok, so stand by the door and watch for the guy that owns this motor! We’ve got to get installed quick! (IMG:style_emoticons/default/blink.gif)
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whitetwinturbo
post Mar 30 2018, 10:30 AM
Post #104


Honey, does this wing make my ass look fat?
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Luke M
post Mar 30 2018, 04:02 PM
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QUOTE(ClayPerrine @ Mar 27 2018, 06:05 PM) *

QUOTE(Luke M @ Mar 27 2018, 06:16 PM) *

(IMG:style_emoticons/default/popcorn[1].gif) ... Great now I need one of these too.. hurry up Clay give it a test.


Still have to make the pilot bearing spacer.

Once I get that, I can put together the clutch and then make the starter adapter.

Are you going to put a boxster trans in your 914????





Yes, I would like to stuff a Boxster trans in the next 914 that I build. Maybe my brothers car once his 901 goes south. Any plans to mass produce or forward things to have someone else make a kit for you ?
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ClayPerrine
post Mar 30 2018, 09:01 PM
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QUOTE(Luke M @ Mar 30 2018, 05:02 PM) *

QUOTE(ClayPerrine @ Mar 27 2018, 06:05 PM) *

QUOTE(Luke M @ Mar 27 2018, 06:16 PM) *

(IMG:style_emoticons/default/popcorn[1].gif) ... Great now I need one of these too.. hurry up Clay give it a test.


Still have to make the pilot bearing spacer.

Once I get that, I can put together the clutch and then make the starter adapter.

Are you going to put a boxster trans in your 914????





Yes, I would like to stuff a Boxster trans in the next 914 that I build. Maybe my brothers car once his 901 goes south. Any plans to mass produce or forward things to have someone else make a kit for you ?


This is the kit development. Slow, but moving in the right direction.


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ClayPerrine
post Jun 6 2018, 12:40 PM
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I am spending the day in the garage test fitting clutch parts.

Here are some pictures for you.
Attached Image
Attached Image
Attached Image
Attached Image
Attached Image
Attached Image


There is no clutch disk in it, and we still have to make an adapter to center the pressure plate on the flywheel. That's why there is a gap between the pressure plate and the flywheel.

But it is coming along nicely!!


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ClayPerrine
post Jun 6 2018, 03:51 PM
Post #108


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More pictures.

Attached Image
Attached Image
Attached Image
Attached Image
Attached Image


First picture looks through the starter hole at the DME sensor. If the sensor fails, just pull the starter and the adapter block.

Last picture shows starter fitted. Once I fitted the starter, I realized that the starter adapter was setup before I realized I had to move the flywheel back 13mm. So now I have to make the starter block 13mm longer to move the starter rearward.

Tomorrow I will be making starter adapter plates from 6061-T6 aluminum. I have to make 11 to be the correct distance.

Stay tuned for further updates.
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aharder
post Jun 6 2018, 04:36 PM
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Nice work !!
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Steve
post Jun 6 2018, 04:52 PM
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76-914
post Jun 6 2018, 05:03 PM
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Nice work Clay. I was going to give you "the business" about taking so long but I know things take 10x longer when you also play the role of fabricator/engineer. Should be a beast. (IMG:style_emoticons/default/beerchug.gif)
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ClayPerrine
post Jun 7 2018, 08:04 PM
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An update from today.

Found I had an issue with the starter. Seems the bolt pattern for the starter overlaps the bolt that holds the starter adapter to the trans/motor. So something had to give. I have to use a gear drive starter, so I just made a new mounting plate for the starter with the hole in the correct location for the trans/motor bolt already there.

Took me all day to figure that one out. But in the end I spun the engine with the starter, so now I can confirm the starter will work.

Next up.. continue turning plate aluminum into multiple starter spacers with a drill press and a hole saw. (IMG:style_emoticons/default/smash.gif)
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ClayPerrine
post Jan 18 2019, 07:11 AM
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I got the pressure plate spacer prototype back from the machinist yesterday. I assembled the whole clutch and put it in the press to verify functionality. I have about 2mm gap between the pressure plate and the clutch disk when it is compressed, and it locks tight when the pressure plate is not compressed.

Some pictures of the clutch assembly for you.

Attached Image

Attached Image

Attached Image

Attached Image

Tonight after work I am going to get it fitted to the motor, and hook up the transmission. Then I get to figure out the size of the spacer for the throwout arm, and the starter block thickness.

Development of stuff like this always takes lots of time.

I am moving forward, slowly, but forward progress is being made.
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rick 918-S
post Jan 19 2019, 08:34 PM
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bandjoey
post Jan 19 2019, 09:08 PM
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So it's gonna look like this (IMG:style_emoticons/default/smash.gif)


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Larmo63
post Jan 19 2019, 09:11 PM
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QUOTE(ClayPerrine @ Jun 6 2018, 10:40 AM) *

I am spending the day in the garage test fitting clutch parts.

Here are some pictures for you.
Attached Image
Attached Image
Attached Image
Attached Image
Attached Image
Attached Image


There is no clutch disk in it, and we still have to make an adapter to center the pressure plate on the flywheel. That's why there is a gap between the pressure plate and the flywheel.

But it is coming along nicely!!


All of that fits in a 914 Porsche?

Dang.
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mepstein
post Jan 19 2019, 09:39 PM
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A fully dressed four engine & trans weighs 350lbs.
The 964 engine weighs ~525 fully dressed and the boxter trans weighs ~150 with starter.
So +325lbs, +/- for the conversion.

*all weights are approximate.
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Rob-O
post Jan 19 2019, 11:41 PM
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QUOTE(bandjoey @ Jan 19 2019, 07:08 PM) *

So it's gonna look like this (IMG:style_emoticons/default/smash.gif)


Except with a Porsche 6 cylinder, without 300 pounds of steel square tubing and without the Frankenstein rear fenders. (IMG:style_emoticons/default/biggrin.gif) (IMG:style_emoticons/default/blink.gif)

But other than that, EXACTLY like this car...
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ClayPerrine
post Jan 20 2019, 01:58 PM
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QUOTE(mepstein @ Jan 19 2019, 09:39 PM) *

A fully dressed four engine & trans weighs 350lbs.
The 964 engine weighs ~525 fully dressed and the boxter trans weighs ~150 with starter.
So +325lbs, +/- for the conversion.

*all weights are approximate.



But...

HP output of a 914/4 is approximately 100 to 130 depending on build.

HP output of the 4.0 engine I have is approximately 425 to 430.


So, I am giving up 325 lbs for 300 HP... sounds like a good trade to me!

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mepstein
post Jan 20 2019, 02:13 PM
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QUOTE(ClayPerrine @ Jan 20 2019, 02:58 PM) *

QUOTE(mepstein @ Jan 19 2019, 09:39 PM) *

A fully dressed four engine & trans weighs 350lbs.
The 964 engine weighs ~525 fully dressed and the boxter trans weighs ~150 with starter.
So +325lbs, +/- for the conversion.

*all weights are approximate.



But...

HP output of a 914/4 is approximately 100 to 130 depending on build.

HP output of the 4.0 engine I have is approximately 425 to 430.


So, I am giving up 325 lbs for 300 HP... sounds like a good trade to me!

I love the HP jump. I've driven small block chevy conversions and didn't like them so I'm always concerned about extra weight. Granted, our cars put the weight in the right place and proper suspension setup can make a huge difference. Your car should be an E ticket ride for sure.
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